Pump Service Tech A

Company: A G I Industries
Location: Sulphur
Posted on: June 26, 2022

Job Description:

Description:Purpose of Job:Responsible for repairing and servicing machinery under supervision or after a consultation with the direct report.Essential Job Functions and Performance Standards:Authority Levels Key:

• 1 = To Act
• 2 = Act, but also inform direct report and other interested parties
• 3 = To consult with the person to whom he/she reports before actingNOTE: All light duty functions *
  • Disassemble and evaluate pump as assigned
  • Bring pump to work area and identify pump's make model and serial number
  • Acquire Bill Of Material for pump *
  • Disassemble, clean and inspect parts for wear or damage per authority level outlined belowPart - Authority Levelpiston pump (i.e. - ARO, Alemite) - 1reciprocating plunger pumps (i.e. - FMC, Hydroplex, Myers) - 2diaphragm pump (i.e. - ARO, Wilden) - 1single stage split case pump (i.e. - Flowserve, Goulds) - 3small chemical injection pump (i.e. - Sidewinder, Williams, m-ROY) - 1vertical turbine pump - 3single stage ANSI centrifugal pump (i.e. - Durco, Crane Deming, Goulds) - 1large chemical injection pump (i.e. - Milton Roy C & D, Prime Royal) - 2mechanical seals - 1large progressive cavity pump (i.e. - Allweiler, Continental) - 3single stage API centrifugal pump (i.e.- Flowserve HPX) - 2large centrifugal multi-stage API pumps - 3small progressive cavity pump (i.e. Allweiler, Continental) - 2rotary gear pumps - 2
    • Write repair worksheet on needed parts*
    • Gather all parts, properly box and store, tagging with the job number
    • Assemble and test pumps as assigned
    • Verify parts match the part numbers on repair worksheet*
    • Perform light cleaning if necessary
    • Assemble pump per authority level outlined belowPart - Authority Levelpiston pump (i.e. - ARO, Alemite) - 1vertical turbine pump - 3diaphragm pump (i.e. - ARO, Wilden) - 1large chemical injection pump (i.e. - Milton Roy C & D, Prime Royal) - 2small chemical injection pump (i.e. - Sidewinder, Williams, mROY) - 1large progressive cavity pump (i.e. - Allweiler, Continental) - 3single stage ANSI centrifugal pump (i.e. - Durco, Crane Deming, Goulds) - 1large centrifugal multi-stage API pumps - 3mechanical seals - 1rotary gear pumps - 2single stage API centrifugal pump (i.e.- Flowserve HPX) - 2two (2) screw pump (i.e. - Warren, Sier-Bath) - 3small progressive cavity pump (i.e. - Allweiler, Continental) - 2three (3) screw pump (i.e. - Allweiler, IMO) - 3reciprocating plunger pumps (i.e. -FMC, Hydroplex, Myers) - 2mixers - 2single stage split case pump (i.e. - Flowserve, Goulds) - 3
      • Perform Quality Assurance QA test on repaired pump
      • Paint pump if necessary
      • Request Quality Check at designated hold points along with the final QC/QA (must be performed by another tech who is at least level B)
      • Complete necessary forms with final data and photos*
      • Remove and install pumps in the field
      • Follow safety protocols of customer (i.e. lock out/tag out and close valves)
      • Uncouple pump or equipment, remove from system and load for shipment to shop per authority level outlined belowPart - Authority Levelpiston pump (i.e. - ARO, Alemite) - 1vertical turbine pump - 3diaphragm pump (i.e. - ARO, Wilden) - 1large chemical injection pump (i.e. - Milton Roy C & D, Prime Royal) - 2small chemical injection pump (i.e. - Sidewinder, Williams, mROY) - 1large progressive cavity pump (i.e. - Allweiler, Continental) - 3single stage ANSI centrifugal pump (i.e. - Durco, Crane Deming, Goulds) - 1large centrifugal multi-stage API pumps - 3single stage API centrifugal pump (i.e.- Flowserve HPX) - 2rotary gear pumps - 2small progressive cavity pump (i.e. - Allweiler, Continental) - 2two (2) screw pumps (i.e. - Warren, Sier-Bath) - 3reciprocating plunger pumps (i.e. - FMC, Hydroplex, Myers) - 2three (3) screw pumps (i.e. - Allweiler, IMO) - 3single stage split case pump (i.e. - Flowserve, Goulds) - 3mixers - 2
        • Complete checklist on installation, i.e. - rotation, fluids, alignment
        • Conduct Quality Assurance QA and/or performance test on repaired pump once it is installed when applicable
        • Rebuild pump in the field
        • Ensure parts are correct*
        • Follow customer safety protocol
        • Ensure utilization of proper tools for the job
        • Disassemble, repair and reassemble pump if necessary per authority level outlined belowPart - Authority Levelpiston pump (i.e. - ARO, Alemite) - 1vertical turbine pump - 3diaphragm pump (i.e. - ARO, Wilden) - 1large chemical injection pump (i.e. - Milton Roy C & D, Prime Royal) - 2small chemical injection pump (i.e. - Sidewinder, Williams, mROY) - 1large progressive cavity pump (i.e. - Allweiler, Continental) - 3single stage ANSI centrifugal pump (i.e. - Durco, Crane Deming, Goulds) - 1large centrifugal multi-stage API pumps - 3single stage API centrifugal pump (i.e.- Flowserve HPX) - 2rotary gear pumps - 2small progressive cavity pump (i.e. - Allweiler, Continental) - 2two (2) screw (i.e. - Warren, Sier-Bath) - 3recepricating plunger pumps (i.e. - FMC, Hydroplex, Myers) - 2three (3) screw (i.e. - Allweiler, IMO) - 3single stage split case pump (i.e. - Flowserve, Goulds) - 3mixers - 2
          • Check pump and motor alignment with B tech or higher supervision
          • Conduct Quality Assurance QA and/or performance test on repaired pump once it is installed when applicable.
          • Assist customer with starting of new pump
          • Travel to customer location
          • Check fluid, alignment, motor rotation and perform pump start up per manufacturers' IOM manuals or API 610 /686 standards per authority level outlined in the chart belowPart - Authority Levelpiston pump (i.e. - ARO, Alemite) - 1vertical turbine pump - 3diaphragm pump (i.e. - ARO, Wilden) - 1large chemical injection pump (i.e. - Milton Roy C & D, Prime Royal) - 2small chemical injection pump (i.e. - Sidewinder, Williams, mROY) - 1large progressive cavity pump (i.e. - Allweiler, Continental) - 3single stage ANSI centrifugal pump (i.e. - Durco, Crane Deming, Goulds) - 1large centrifugal multi-stage API pumps - 3single stage API centrifugal pump (i.e.- Flowserve HPX) - 2rotary gear pumps - 2small progressive cavity pump (i.e. - Allweiler, Continental) - 2two (2) screw (i.e. - Warren, Seir-Bath) - 3recepricating plunger pumps (i.e. - FMC, Hydroplex, Myers) - 2three (3) screw (i.e. - Allweiler, IMO) - 3single stage split case pump (i.e. - Flowserve, Goulds) - 3mixers - 2
            • Observe equipment to ensure integrity
            • Perform equipment alignment
            • Use AGI procedure Locating & Alignment of Rotating & Reciprocating EquipmentPart - Authority Levelsingle stage ANSI centrifugal pump (i.e. - Durco, Crane Deming, Goulds) - 1large progressive cavity pump (i.e. - Allweiler, Continental) - 2single stage API centrifugal pump (i.e.- Flowserve HPX) - 2large centrifugal multi stage API pumps - 3small Progressive cavity pump (i.e. - Allweiler, Continetal) - 1rotary gear pumps - 1recepricating plunger pumps (i.e. - FMC, Hydroplex, Myers) - 2two (2) screw (i.e. - Warren, Seir-Bath) - 2single stage split case pump (i.e. - Flowserve, Goulds) - 1three (3) screw (i.e. - Allweiler, IMO) - 2vertical turbine pump when applicable - 2
              • Complete alignment worksheet
              • Save readings on laser tool
              • Write a complete and through parts list when disassembling a pump to assist the appropriate personnel with pricing and quoting the repair
              • Determine course of action based on precision measurements (i.e., micrometers/indicators)
              • Assist in field repair of equipment as needed
              • Use technical drawings/references to disassemble and reassemble equipment
              • On a daily basis, conduct a forklift inspection, shop vehicle inspection, and PPE inspection to ensure equipment is in safe operating status
              • Maintain a clean and neat working environment at all times
              • Service the work truck on a quarterly basis
              • Disassemble and reassemble equipment and shop tools on a daily basis
              • Perform additional duties as assignedWork Environment:
                • Shop, Field (On/Offshore); Travel up to 25%Physical DemandsLEVEL VIAccording to this analysis, this job is classified as:
                  • Very Heavy: Lifting greater than 100 #, either mechanically or with manual assistance occasionally with frequent lifting and/or carrying up to 50 #; unrestricted walking and standing.
                    Other:
                    • Background Checks: Pre-Employment
                    • Drug Testing: Pre-Employment
                    • Other: Pre-Employment & Post-Employment
                      The above statements are intended to describe the essential functions and related requirements of persons assigned to this job. They are not intended as exhaustive list of all job duties, responsibilities and requirements and can be adjusted at any time.
                      Requirements:Requirements:Education:High school diploma or equivalentLicenses/Certificates:Vender Certifications as neededValid Driver's License requiredExperience:1-2 years mechanical experience with knowledge of rotating and alignment equipmentSkills:Ability to follow direction and perform tasks with minimal supervisionKeen attention to detail and quality controlAbility to effectively communicate verbally and in writingAbility to read/write and understand basic drawings and diagramsGood mathematical skillsAbility to utilize basic hand tools and air toolsAbility to operate laser alignment tools, power tools and fork liftsPhysical Requirements:In an average work day, the employee is required to:Sit - Occasionally (1-33%)Stand - Occasionally (1-33%)Walk - Occasionally (1-33%)Lift/Carry 10# - Occasionally (1-33%)Lift/Carry 20# - Occasionally (1-33%)Lift/Carry 50# - Occasionally (1-33%)Lift/Carry 100# - Occasionally (1-33%)Push/Pull - Occasionally (1-33%) (30 lbs. forceBend - Occasionally (1-33%)Twist - Occasionally (1-33%)Crawl - Occasionally (1-33%)Squat - Occasionally (1-33%)Climb - Frequently (34-66%)Kneel - Frequently (34-66%)Reach - Frequently (34-66%)Drive - Occasionally (1-33%)Fine hand manipulation - Frequently (34-66%)Gross hand manipulation - Frequently (34-66%)
                      
                      
                      
                      PI179123752Required
                      Preferred

                      Job Industries

                      • Customer Service

Keywords: A G I Industries, Lake Charles , Pump Service Tech A, Other , Sulphur, Louisiana